Key Takeaways from Pack Expo 2024: Shaping the Future of Packaging

November | 2024

Pack Expo 2024 showcased the latest innovations, trends and industry insights. Badger Paperboard was right at the center of it. From sustainability to automation, here are the key takeaways we think will shape the packaging industry in the coming year — and how Badger is leading the charge.

1. Sustainability Steals the Show

Sustainability was a prominent focus at this year’s Pack Expo. Every corner of the event emphasized eco-friendly solutions, with even traditional corrugated and plastics manufacturers highlighting their sustainability efforts. Bright green visuals with modern fonts were a common theme, showcasing a commitment to the environment while drawing attendees to booths showcasing fiber-based packaging alternatives.

Badger Paperboard is no stranger to sustainability. Our eco-friendly product lineup, including Anti-Slip Sheets and Push-Pull Sheets, helps businesses reduce their carbon footprint without sacrificing performance. As the industry shifts toward greener solutions, Badger continues to innovate with recycled and recyclable materials.

2. The Rise of Automation

Automation remains a top priority for many manufacturers. At Pack Expo, the focus was on reducing reliance on manual labor while improving efficiency. Companies are looking for solutions that integrate seamlessly into automated systems and Badger’s products, like automatic palletizer sheets, fit the bill perfectly.

“Customers are seeking technical advice on how our products can enhance their automated operations,” noted Scott Kibler, Vice President, Sales at Badger. “We must demonstrate how our products work efficiently within their production environment.”

3. Demand for Expertise and Bundling Solutions

Attendees weren’t just looking for products — they were seeking knowledge. Many stopped by to ask detailed questions about materials, equipment compatibility and how Badger’s offerings could improve their operations. This technical expertise is a key differentiator for Badger.

Another notable trend was the increasing demand for bundling. More are looking to consolidate their packaging needs with a single supplier. Badger’s “one-stop shop” approach — offering everything from BadgerKrate to KornerBoard — positions us perfectly to meet this need. Our new product catalog and swatch book allow customers to explore a full range of solutions, streamlining their procurement process.

4. Spotlight on Anti-Slip Sheets

One of the show’s biggest hits was our anti-slip sheets. We demonstrated their effectiveness by tipping a pallet at a 30% angle — without a single product slipping. This live demonstration captivated attendees, showcasing the sheets’ reliability in preventing product movement during transit. 

Badger Paperboard Anti-Slip Sheets

5. Preparing for 2025: Trends and Opportunities

Looking ahead, the packaging industry will continue to evolve, with sustainability, automation and product bundling at the forefront. Companies that offer comprehensive solutions will gain a competitive edge.

For Badger, the future is all about making it easier for customers. Whether helping them reduce labor costs with automatic palletizer sheets or providing eco-friendly alternatives like push-pull sheets, our goal is to be the trusted partner for all their packaging needs.

What’s Next for Badger Paperboard?

As we adapt to these industry trends, Badger is doubling down on our one-stop-shop model. Our extensive product range, backed by expert guidance and exceptional service, ensures we can meet any packaging challenge. Whether you’re looking for sustainable solutions, enhanced automation, customized bundles or the right packaging solution, Badger is here to help. Contact us today to get started.